Phosphate-Bonded High-Alumina Brick
High-Alumina BricksCement & Building Materials

Phosphate-Bonded High-Alumina Brick

Phosphate-bonded high-alumina brick (Al₂O₃≥75%, refractoriness ≥1770℃) avoids high-temperature firing for energy saving, hardening further in service as temperature rises. Cost-effective with good thermal-shock resistance.

Technical Data

Al₂O₃ Content≥75%
Refractoriness≥1770℃
Bulk Density≥2.70 g/cm³
CCS≥65 MPa

Description

Phosphate-Bonded High-Alumina Brick

Material System & Positioning

Phosphate-bonded high-alumina bricks use bauxite chamotte with a phosphate bond, unfired (or lightly fired): Al₂O₃ ≥75%, refractoriness ≥1770℃ and bulk density ≥2.70 g/cm³. No high-temperature firing is needed—energy-saving; strength grows in service as the bond hardens with temperature. It is Henan Songrui's professional grade for cement kiln transition zones and kiln-mouth erosion areas.

Key Performance

  • Firing-free & energy-saving: short production cycle.
  • Progressive hardening: bond strengthens with service temperature.
  • Wear & spalling resistant: suits transition zones and kiln mouths.
  • Thermal shock stability: withstands rapid heating/cooling.

Applications

  • Cement: rotary kiln transition zones, kiln-mouth protection, preheater linings.
  • Steel & Iron: reheating furnace walls, hot blast stove sections.
  • Non-ferrous: copper smelter walls.

Selection Advice

Phosphate-bonded grade suits temperature-cycling, abrasive zones without reliance on high-temperature firing; burned high-alumina or mullite bricks are better for long stable high-temperature service.

Installation & Maintenance

Lay with phosphate mortar; store moisture-proof; control joints and heat up steadily. Construction guidance available.

Quality Assurance

Henan Songrui New Refractory Materials Co., Ltd. (Xuanhua Town Industrial Park, Henan) is a 2024 Class A taxpayer and SRDI SME. For selection, quotation or installation, contact Manager Zheng (17513376789 / 17513376789@163.com).

Key Features

  • Phosphate bond, unfired and energy-saving
  • Further hardens in service as temperature rises
  • Abrasion/spalling resistant for cement transition zones and outlets
  • Good thermal shock resistance for rapid swings
  • Short lead time and strong value
  • Use matching phosphate mortar; keep dry

Typical Applications

Phosphate-bonded high-alumina brick is unburned and economical:

  • Cement: kiln hoods, coolers, preheater linings, transition zones.
  • Steel & Iron: reheating furnace lower-temperature walls, hot blast stove shell linings, flue linings.
  • Power Boilers: boiler wall masonry.
  • Advantage: service up to 1400℃, unburned and economical, good thermal shock and spalling resistance.

FAQs

Why is phosphate-bonded brick unburned?

Phosphate chemical bonding avoids high-temperature firing, cutting cost significantly.

Applications?

Kiln hoods, coolers, reheating furnace walls, flues up to 1400℃.

Temperature rating?

About 1400℃; hot strength lower than fired bricks, not for strong slag zones.

Quotation & Custom Inquiry

Submit an inquiry or custom requirement for this product; reply within 24 hours

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