Spalling-Resistant High-Alumina Brick
High-Alumina BricksCement & Building Materials

Spalling-Resistant High-Alumina Brick

Spalling-resistant high-alumina brick introduces ZrO₂ (3-6%) for transformation and microcrack toughening. Al₂O₃≥70%, thermal-shock stability ≥15 cycles, greatly improved resistance to structural spalling under frequent temperature cycling.

Technical Data

Al₂O₃ Content≥70%
ZrO₂ Content3-6%
Thermal Shock (1100℃-water)≥ 15 cycles
CCS≥70 MPa

Description

Spalling-Resistant High-Alumina Brick

Material System & Positioning

Spalling-resistant high-alumina bricks introduce ZrO₂ (3-6%) into the high-alumina matrix: Al₂O₃ ≥70%, thermal shock stability ≥15 cycles, CCS ≥70 MPa. ZrO₂ phase transformation and microcrack toughening markedly improve thermal-shock and structural-spalling resistance under cement/lime kiln conditions with alkali vapor. It is Henan Songrui's professional solution to lining spalling.

Key Performance

  • ZrO₂ toughening: phase transformation and microcrack toughening.
  • Alkali resistance: withstands alkali vapor condensation.
  • Anti-shedding: prevents progressive brick surface peeling.
  • Cycling suitability: ideal for cement and lime kilns.

Applications

  • Cement: kiln transition zones, rear burning zones, kiln hoods, cooler hot sections.
  • Lime: hot and preheating zones.
  • Steel & Iron: hot blast stove zones with severe cycling.

Selection Advice

Use for combined thermal-shock and alkali conditions; pair with spalling-resistant mortar for ideal effect. Ordinary high-alumina avoids extra cost where no thermal shock exists.

Installation & Maintenance

Lay with matching mortar, strict joint and expansion control; heat up steadily. Selection and installation guidance available.

Quality Assurance

Henan Songrui New Refractory Materials Co., Ltd. (Xuanhua Town Industrial Park, Henan) is a 2024 Class A taxpayer and SRDI SME. For selection, quotation or installation, contact Manager Zheng (17513376789 / 17513376789@163.com).

Key Features

  • ZrO₂ addition with transformation and micro-crack toughening
  • Strongly improved thermal-shock and structural-spalling resistance
  • For cement/lime kilns with frequent swings
  • Resists alkali-vapor condensation attack
  • Prevents layer-like surface spalling
  • Ideally paired with spalling-resistant mortar

Typical Applications

Spalling-resistant high-alumina brick improves thermal shock resistance with ZrO₂ addition:

  • Cement: transition zones, unstable-coating burning zones, kiln hoods.
  • Steel & Iron: reheating furnace walls, soaking furnaces, hot blast stove walls.
  • Power Boilers: boiler walls, burner zones.
  • Advantage: service up to 1500℃, excellent resistance to thermal shock spalling for frequent start-stop furnaces.

FAQs

Why is spalling-resistant brick anti-spalling?

ZrO₂ creates micro-crack toughening that absorbs thermal stress and prevents spalling under rapid temperature change.

Applications?

Cement transition zones, reheating furnace walls, boiler burner zones with severe temperature swings.

Temperature rating?

About 1500℃, balancing thermal shock resistance and hot performance.

Quotation & Custom Inquiry

Submit an inquiry or custom requirement for this product; reply within 24 hours

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