Ladle Shroud and Submerged Entry Nozzle
Special & Special-Shaped BricksIron & Steel Metallurgy

Ladle Shroud and Submerged Entry Nozzle

Ladle shrouds and submerged entry nozzles are key functional refractories in continuous casting. They protect the steel stream against reoxidation and control mould flow. Alumina-carbon body with ZrO2 slag line resists slag, prevents clogging and sustains multi-heat sequences.

Technical Data

Al₂O₃ (body)40 – 45%
C+SiC (body)22 – 25%
ZrO₂ (slag line)60 – 75%
Bulk density≥ 2.25 g/cm³
CCS≥ 22 MPa
Apparent porosity≤ 23%
Thermal shock (1100℃ water)≥ 5 次
Service temperature≥ 1550℃

Description

Ladle Shroud and Submerged Entry Nozzle

Ladle Shroud in Protective Casting

Mounted below the ladle, the shroud protects the steel stream from the ladle to the tundish. It prevents reoxidation and nitrogen pickup, improves steel cleanliness in the tundish, and suppresses splashing and slag entrapment at the tundish bath surface. The alumina-carbon body with a zirconia (ZrO₂ ≥ 60%) slag line resists ladle slag and tundish flux attack with low erosion rate.

Functions and Design of the SEN

The SEN is installed at the tundish bottom and extends below the mould level. Besides preventing reoxidation, its outlet ports distribute steel evenly to control flow pattern, reduce impact depth and promote inclusion flotation for uniform shell growth. The alumina-carbon body with a ZrO₂ (60–75%) slag line, plus anti-clogging interior design, extends sequence length. Grades include fast preheating, carbon-free, silicon-free, Mn-steel, thin-slab, bent and special-section nozzles.

Selection and Use

Choose grades by steel grade and caster type; fast preheating nozzles shorten start-up time. Preheat according to procedure to avoid thermal spalling, keep alignment to prevent biased flow, and monitor slag-line wear and clogging during sequences for planned replacement.

Henan Songrui New Refractory Materials Co., Ltd. provides grades and drawings customized for steel grades and caster types.

Key Features

  • Prevents reoxidation: shroud seals the steel stream, preventing nitrogen pickup.
  • ZrO₂-strengthened slag line: ZrO₂ 60–75%, low slag-line erosion rate.
  • Anti-clogging bore: reduces Al₂O₃ deposition, extends sequence length.
  • Excellent thermal shock resistance: 1100℃ water ≥5 cycles, no cracking on ladle exchange.
  • Controlled flow: SEN ports distribute steel evenly, promoting inclusion flotation.
  • Full grade range: fast preheating, carbon-free, thin-slab and special-section types customized by steel grade.

Typical Applications

  • Ladle-to-tundish protective casting (ladle shroud).
  • Tundish-to-mould casting (SEN).
  • High-speed bloom and slab casting.
  • Stainless and special steel casting.
  • Thin-slab, special-section, billet and round-billet nozzles.

FAQs

Why does the SEN clog easily?

Al₂O₃ deoxidation products adhere to the inner wall. Optimized bore materials and structure, argon blowing and calcium treatment reduce clogging and extend sequence length.

Can shrouds and SENs be customized?

Yes. Length, bore diameter, outlet form and slag-line materials are customized for mill conditions, with grade and drawing proposals provided.

Quotation & Custom Inquiry

Submit an inquiry or custom requirement for this product; reply within 24 hours

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